Be More Efficient

Be More Efficient

Let’s keep it simple.

How does a process become more efficient? Better work. Less time. More profit.

You can’t just have more work, it has to be good work. It has to get the job done the right way.

That good work needs to maximize the time. In an ideal situation, it would take less time to do better work. The better the work and the less time it takes, the more efficient the process is.

Let’s be realistic; I know humans aren’t machines.

 

 

But machines are machines.

The Torq/Lite Robo-Spider™ is the world’s first fully-automated torquing system – a machine that is programmed to make up or break out an entire riser flange at once with the push of a button.

It does better than good work. Registering accuracies of +/- 3% on the bolt load, and doing all the bolts at once, the Robo-Spider makes riser connection as strong as they were designed to be.

It does that better work faster, taking the place of manually-operated wrenches that do one bolt at a time. The Robo-Spider can be through with an entire flange in the time it takes to make up or break out one bolt.

 

 

Another feature that maximizes efficiency is the lifting fork. Some riser flanges have bolt storage, and that rigorous step means having to stop, lift, and turn the bolt into storage when breaking out. The lifting fork does this for you, saving you time and energy.

 

 

On top of the better work in less time, the Robo-Spider also offer a much safer setting by completely removing the human operators from the process. The automation allows for your employees to stay clear of the flange and avoid back-breaking work.

That’s pretty efficient.

Let’s also add that all of this will save money in daily operating costs by minimizing down time. That’s a hat trick.

It’s accurate. It’s fast. And it’s safe.

That’s as simple as it gets.


 

Case Study: Sevan Louisiana Robo-Spider

Case Study: Sevan Louisiana Robo-Spider

Torq/Lite has completed a new case study outlining the first installation and very successful trial of the Robo-Spider in the field.

In June 2014, the Robo-Spider made it’s way to the Sevan Louisiana in the Gulf of Mexico. There for a year, it performed as expected and without issues. The data provided by the control panel provided opportunities to make the running and pulling of riser more efficient.

The crew shard their thoughts with some testimonials.

Back from action, the same Robo-Spider that was on the Sevan Louisiana is currently set up for viewing and demos at Torq/Lite’s Houston location. Demo appointments can be made by emailing info@torqlite.com or by calling 713-983-7171.

The full case study can be read here.


 

The Robo-Spider™

The Robo-Spider™

For years, the questions came consistently.

The process of running and pulling riser on offshore drilling rigs is one of precision and very necessary attention to detail. Technology has been at the forefront of that effort with so many companies looking for ways to make the process more efficient.

The goal was always the same, no matter the step in the procedures. Safer. More accurate. Faster.

One particular task was the bolting. Riser flanges obviously need to be connected (or disconnected) every so often so that they can be run to the ocean floor or taken and stored if pulling the string. The most common connection is a bolted one.

Torq/Lite developed a patented tool 20 years ago for this very reason. Dale Francis, who has almost 40 years of experience in bolting things together, released Torq/Lite’s RT Series riser tools in 1996, designed specifically for making up and breaking out riser bolts.

The RT Series has several innovative features, and has been in circulation since its introduction. Operated two at a time, with two men on either side, the riser tools allow you to work on two bolts at once. The riser tools quickly became the preferred method of bolting riser flanges because of their efficiency and safety improvements in completing this procedure. After all, the operation can be entirely hands-free after placing the tool on the bolt.

Still, the questions kept coming. Questions about automation.”How can we make this process automatic?”

“Is it possible to develop an automated system that can bolt a riser flange?”

“Is there a way to do all the bolts at once?”

Questions like these rang out across the industry, and one of those rings was the phone at Francis’s desk. When asked if it was possible to develop a system to do this — if he was capable of designing such a piece of equipment — his reply was short.

“Yes.”

Today, Torq/Lite introduces its most innovative tool yet: the Robo-Spider. It is the world’s first fully-automated torqueing system, designed to make up or break out all riser flange bolts at once with the push of a button.

Safe.

Six individually-programed modules work together in unison to locate, spin down, and torque all the bolts at one. When the string needs to be pulled, the Robo-Spider will locate, break loose, spin out, and store the riser bolts without the need of any technicians to be anywhere near the spider.

Accurate.

With six modules, you can torque all six bolts at one time, giving you extremely accurate preload on the flange connection. During testing, the Robo-Spider performed to +/- 3% accuracy when measuring the load on the bolt. Now riser flanges can be as strong as they were designed to be.

Fast.

The Robo-Spider can complete the bolting process in about two minutes. Since it is doing all six bolts at once, that eliminates 66% of the time needed to bolt six bolts with two riser wrenches. Time saved is money saved.

The Robo-Spider is the first system of its kind, and with anything new, comes prototypes. The first Robo-Spider went out on the Sevan Louisiana in June of 2014. It was used for a year, and performed as expected, offering a safer, faster option to consider for the bolting process.

Sevan Louisiana Case Study

The crew especially, loved it.

Testimonials

Torq/Lite’s introduction of the Robo-Spider raises the bar for the standard of bolting riser flanges. When the questions came, Francis and his team not only gave the right answer, but delivered a patented design that removes injury from the equation, increases the integrity of the connection, and makes the process more efficient.

It is safer. It is more accurate. And it is faster.

Please let us know if you have any more questions.


 

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